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 Betreff des Beitrags: the future of the die casting industry will have no rejects
Ungelesener BeitragVerfasst: Mi 17. Nov 2021, 03:33 
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Greater popularity of larger and more complex parts is becoming increasingly popular as the automotive industry continues to grow in size and complexity, which is a contributing factor to the trend's increasing popularity and widespread adoption. Customers will face a new set of challenges as a result of the need to develop new manufacturing processes for these larger parts. Bühler has established itself as your ideal partner for the entire manufacturing process, even for the most complex components, thanks to its extensive experience in large die-casting solutions gained over the past few years.

Automobile manufacturers are breaking new ground in the field of transportation as a result of the techniques they use in their manufacturing. With our Carat series, you'll be able to put your ideas for even larger parts into action, allowing you to come up with something truly spectacular with your designs. Cornel Mendler, Managing Director of Bühler Die Casting, states that the company is committed to assisting its customers in the development of these new processes. Bühler cnc machining services is a global leader in die casting technology. Bühler cnc machining parts is the world's leading manufacturer of die casting technology. The Carat 840 and Carat 920 die-casting machines, which have recently been added to Bühler's die-casting portfolio, are capable of applying clamping forces of up to 92,000 kilowatrons (kN). When it comes to die-casting large parts in large quantities, the Carat platform is the most cost-effective option for the company. A significant increase in demand for increasingly large machines, according to the author of the article, has occurred in recent decades, as evidenced by the following graph.

According to Bühler, the future of the die casting industry will have no rejects, cycle times will be 40% shorter, and continuous availability will be ensured at all times. The size of the cast parts increases in proportion to their volume, providing more leverage for lowering production costs through shorter cycle times, fewer rejects, and improved availability of parts, among other things. Another important consideration when working with Carat 840 and Carat 920 is that the design of these complex, thin-walled components can have a positive impact on the overall quality of the components. In order to manufacture them, a casting unit that is both extremely powerful and precise, as well as the uniform introduction of clamping force, are required.

To ensure that the clamping force is applied evenly throughout the plate, Carat uses a patented, stiffness-optimized plate design in conjunction with two-plate technology. As a result of this design, the plate deflection is kept to an absolute bare minimum, and the dimensional accuracy of the cast parts is exceptionally high. Together with Bühler's exclusive real-time controlled casting unit and DataView control, the Carat ensures the highest possible casting dynamics and quality - shot after frame.

There are currently three locations where Bühler's China die casting mold platforms can be found, namely Asia, the European Union, and the United States, where the company maintains a current inventory. As a result of the short distances between points of delivery and the reliable supply of spare parts available, delivery times are kept to a bare minimum. Customers benefit from a dependable global manufacturing network that ensures that they receive what they require on schedule. There is a network of local service technicians available to assist foundries and automobile manufacturers with their specific requirements. Customers can take advantage of on-site and remote maintenance, as well as comprehensive training at their location or in one of Bühler's application centers, right away. Bühler's application centers can be found in locations all over the world.

There are several of the Carat series' largest die casting products machines that are the size of a small house, and some of them are as large as a football field in diameter. This structure, which stands eight meters tall and encompasses an area of approximately 100 square meters, is quite impressive in its size and scope. A mold with more than 200 kilograms of liquid aluminum can be filled by this machine in milliseconds, and it can do so in a single operation. It has the ability to tightly hold the shape together while applying a force of 92,000 kN to the structure. When Michael Cinelli, Product Manager  at Bühler, takes a photo, it appears as if the entire Eiffel Tower, with its approximate 9,000-ton weight, is being pressed into the mold with each and every shot.

James Bond: The No Time to Die Cast Says Goodbye to Daniel Craighttps://www.youtube.com/watch?v=TgUyar-Ek84Building a Permanent "Diecasting" Molding Press | Spareroom Competition Entry 2019https://www.youtube.com/watch?v=-vDFWND0zHMMetal Die Casting Facilityhttps://www.youtube.com/watch?v=wKjgJT8iswMHow Pressure Die Casting is done  | Die Casting process step by step | Labtech Industrial visithttps://www.youtube.com/watch?v=du1ewMroyyI


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